Tag Archives: Chevy Malibu

The Build – Installing Gauges

Now that the hood has been installed and the wiring has been tucked in the classic 1965 Chevy, Rick and the team will begin to work on the gauges. The gauges will be removed from the dash. They will be converting the stock gauge panel first, as they will be replacing the clock with a tachometer. Also, the American Modern team will be replacing the idiot lights with gauges.

First, the new gauge will require cutting the metal of the original ’65 Malibu restomod gauge mounting brackets, where the new gauge will stick through. Then mark the places where the mounting holes will be placed. After the cutting, file the edges, drill the holes, and mount in place.

 

gauge cut out

Next, the replacement tachometer will be taking the place of where the clock was originally in place in the 1965 Chevy Malibu SS restomod. After the tach is set, clean up the areas that are covered with dust and residue from the installation, and get prepared to reinstall the updated mounting bracket.

gauge back

The next step in the process is to install the new lens on top of the three new gauges. The turn signal indicator lenses will be reinstalled next. Back in the day, they had to use a white bulb, then place a green tint, made of a glass circle, to be placed on the outside of the light.

gauges with turn signals

The gauge cluster is mounted to the back of the dash, along with the switch panel in place instead of the radio.

Watch as The Build team continues to put back together the 1965 Chevy Malibu restomod. Make it a priority to watch the other episodes on our YouTube channel, and follow the progress of our collector vehicle on our Facebook page too!

gauges in dash complete

The Build – Installing the windshield and back glass

The team prepares to work on the windshield and the back glass. In order to begin, they need to apply butyl tape to surround the area, along with pinch weld primer, which will enable the tape to stick. After the pinch weld sets in, the tape will be applied, and then the windshield and back glass will be re-installed into the 1965 Chevy Malibu SS restomod.

After installing the windshield, the trim can be re-installed as well, but not until after the car has been repainted. The back glass was also re-installed, and in the process, the team discovered some unwanted scratches. They will now attempt to buff out any of the scratches so that the glass is clean and easy to see out of.

back glass - restomod

The Chevy Malibu’s back glass will be taped and masked off before buffing to make sure they concentrate the area where they found the scratches. The attempt to buff out all of the scratches was a failure, so the team will now need to completely replace the window.

buff out scratches - restomod

Now that the windshield and back glass has been put back onto the classic car, watch as The Build team continues to put back together the 1965 Chevy Malibu. Make it your top priority to watch the other episodes on our YouTube channel, and follow the progress of our collector vehicle on our Facebook page too!

The Build – Painting the 1965 Chevy Malibu

Our experienced staff of collector car specialists at American Modern have sanded and primed the body of the 1965 Chevy Malibu, and now begin to paint her blue and silver.

The Build team is getting ready to paint the blue, including the body, jams, windshield surround, the dash, and anything else that’s going to be blue on the inside of the car. As you can see from the fluid up-and-down motion from Rob Baker, it is very important to stay at one frequency when painting the body of the vehicle.

Proper-paint-motion

Rob back tapes the line so the paint doesn’t bleed. The tape separates the silver from the underside of the body and the door jams from the blue on the top. The tape will provide a better view of what it will look like with a stripe and provide a gauge for the different colors.

1965-Chevy-Malibu-frame-primer

Now that Rick Drewry, Rick Hardbarger and Rob Baker have cut in the blue and masked it off, they are preparing to paint the silver and cut in the jams. After that, they’ll be ready for the clear coat.

Ami-G-painted-dash