Tag Archives: 1965 Chevy Malibu SS

The Build – Exhaust Installation on 65 Malibu

In the last episode of The Build, the team from American Modern completed the installation of the tachometer, turn signals and switch panel of the gauge cluster back into the dash of the 1965 Chevy Malibu SS restomod. This episode concentrates on installation of the exhaust.

Rick Drewry, Senior Claims Specialist at American Modern, will begin to work on the exhaust of the ’65 Malibu. They have chosen to go with a simple design, going straight back from the header, then protruding at a 45 degree angle out in front of the rear tires. The collectors have been welded on, then tacked onto the three inch pipe. Measurements were made to figure out exactly where the muffler needed to be placed, so now the team will cut the pipe, fit it, then figure out the rest of the pipe once it is on the actual chassis.

exhaust pipe cut

Once they obtain the 45-degree angled’ pipe, they’ll attach it to the muffler to see where it will come in, and also to locate the hanger. In the initial measurements, it looks as though the pipe is too short, so what they’ll do is gain a little more length by butt welding the two pieces of pipe together, tack it in place, then slide the tip on to see how far to cut the pipe. When measuring, the team decides that four inches should be appropriate, this will give them some room to play.

butt welding

Next, they will look to take the pieces down, tack them in place, weld everything up and paint it, so the exhaust will be fully prepared for installation onto the car for the final time.

welding exhaust pipe

After they paint the exhaust, it is now ready to be bolted to the chassis. The chrome tips are the last piece to finish the exhaust. The tips slide right onto the pipes to be clamped down.

exhaust chrome tips

We continue to restore the ‘65 Malibu SS collector car on The Build. Be sure to  stay up with The Build on our YouTube Channel, to see what else is restored. Also,  continue to follow along with the  Ami G on our Facebook page.

Sharonville Car Show 2015

It was a perfect Sunday. There was lots of sunshine and it hovered around 60 degrees all day.

For those of us in Cincinnati, the Sharonville Car Show, kicks off the car show season. It includes:

• several hundred cars,
• a swap meet area
• food vendors
• great songs playing from the 50’s and 60’s

This show kicked off the season for Ami G., too. The trailer’s new full vinyl wrap was the perfect backdrop for her and the American Modern Insurance Group booth.

65 Malibu restomod side trailer

A lot went into designing the trailer. We wanted it to be an attention grabber. Judging from the reaction of people, we accomplished that! It’s going to be hard to miss, with life-sized side views of Ami G. on each side. You will even be able to spot her going down the highway in the opposite direction. The back is a great rear view of Ami G., and the front shows her with some of the people who had a hand in bringing her back to life.

65 Chevy Malibu rear trailer

Ami G. will be traveling all around the country in her new trailer. Keep an eye out, you just might see her heading down the road.

65 Malibu SS front trailer

The Build – Bolting the engine to the frame

The 396 Big Block is mounted to the engine stand. Now it’s all about fine-tuning and tweaking. Watch as the team attaches a chain around the engine to hoist it up, unbolt it from the stand, and drop it back down into the engine bay of the 1965 Chevy Malibu SS:

As they are getting ready to drop the engine in place, the team hits a tiny speed bump. The Hooker headers are a tight squeeze, so they were removed before dropping the engine down onto the frame.

65 Malibu Hooker headers

Also, as it is right now, the alternator would hit the bracket for the rack-and-pinion system that they have in place, so they will need to remove the alternator, do a little fabrication to the brackets and re-install it a little higher after the engine is in place.

65 Malibu alternator

Now that the motor is bolted in, with two bolts to the motor mounts, Paul Naber and the team will need to remove the bell housing so they can install the clutch. They will then put the bell housing back on and bolt the transmission up with the cross-member to place the engine where it needs to be.

65 Malibu transmission

As they prepare to install the Muncie transmission and attach it to the bell housing, the clutch is in place so the only thing left is setting it in and putting the bolts in. The driveshaft is lined up and put in place. Getting ready to move the rolling chassis onto the lift to re-install and fit the headers, and then do a little work on the alternator.

65 Malibu engine block

Now that the 396 big block engine has been bolted back onto the frame, watch as The Build team continues to put back together the 1965 Chevy Malibu restomod. Make it a priority to watch the other episodes on our YouTube channel, and follow the progress of our collector vehicle on our Facebook page too!

The Build – Assembling a 396 Big Block – Part 2

In the previous episode, you watched the team start the big block Chevy assembly process. Paul Naber, Collector Car Claims Adjuster at American Modern Insurance Group, explains that they have cut down the metal fuel line to the proper length so that it will run from the mechanical fuel pump to the carburetor. Watch as the team is one step closer to getting the 396 big block fired up and running:

Rick Drewry, Sr. Collector Car Claims Specialist at American Modern, proceeds to put the crank pulley on, where a single belt will connect the alternator single groove crank pulley  to the alternator. Next in line is the valve covers that were voted on by  our Facebook followers on our Collector Car Facebook page.

Baldwin Motion Style valve covers

Paul proceeds to add an engine break-in additive to the oil. When you start your engine for the first time after it is rebuilt, the break-in additive will help prevent excessive wear to all of the engine internals.

The next phase of assembling for our 396 big block Chevy is installing the thermostat,  and thermostat housing. This thermostat housing  comes with an o-ring on the bottom for sealing instead of a gasket.

The engine is set to top dead center, the distributor is then dropped in with the rotor button pointing to the number one cylinder. Once the engine fires up, you can adjust the timing to get it exactly where you want it. Moving the big block over to the break-in stand, the flywheel is installed so that  the starter can engage with the flywheel to turn the engine  over.

Be sure to keep up with all of the updates on The Build, as the 1965 Chevy Malibu SS continues to make big steps to become the car she is today. Stay tuned with Ami G. by joining our mailing list and Liking us on Facebook. You can also find a full list of The Build episodes by subscribing to our YouTube channel.

 

The Build – Patching the Quarter Panel of a 65 Malibu

As you continue to take notes from us on how to properly restore a wrecked classic vehicle, more specifically a ‘65 Chevy Malibu SS, we will take you step-by-step into the process of patching the quarter panel. This thorough process has been recorded, along with many other videos, on American Modern’s show, “The Build”, seen here:

Rick Drewry, senior claims specialist for American Modern Insurance Group and host of ‘The Build’ , has already obtained patch panels for the rear quarter panel, and is now marking and tracing the patch panel in order to figure out how much they actually need. As they cut away the metal, they find that spray foam was used in a previous repair to fill in the bondo. This is an improvisation that is not recommended when restoring your collector car.

Rick and his team use some tools to cut out pieces to spot weld and replace with the patch panel. As they cut away, they find some rust on the outer wheel well that they’ll need to use the patch panel to replace. When your metal is rusted, you are not able to weld on top of it, so using a patch panel is an absolute must. They will use an attachment point for their patch panel after cutting off the unwanted rust. Less is more in this case.

The 1965 Chevy Malibu SS continues to show improvements from its original, wrecked state. You need to make it one of your top priorities to continue to follow up on all of our progress, and see what else is restored on ‘The Build’! You can find a full list of ‘The Build’ episodes on our YouTube Channel.

The Build – Patch Panel Repair on ’65 Malibu SS

Have you ever seen a smashed classic car in the junk yard and thought to yourself: “That Chevy’s got potential, I wonder what I could do to bring that beauty back to its prime?” We also know that it’s difficult to part ways with your classic ride, so the associates here at American Modern have decided to document the collector car restomod process with a 1965 Chevy Malibu SS. We’ve started a weekly online show – The Build – with a Chevy that took a detour into a brick wall. The series takes you step-by-step into the complete resto-mod project of this American classic.
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